Longitudinal Seam Welding Machine |
Longitudinal Seam Welding Machine SeamMat xx-xx
Dedicated for tubes with circular or rectangular section, or plane sheets, linear automated welding with thicknesses starting from 0.3 to 10 mm and length up to 3 m.The processes that can be implemented are: Plasma, TIG, MIG, SAW. Materials that can be welded are all weldable materials like mild steel, stainless steel, aluminum, copper, galvanized steel. Technical specifications: - Work dimensions: - diameter range: 200 - 2.000 mm (Heavy) 150 - 2.000 mm (Standard) 80 - 1.000 mm (Precision) - maximum length: 3.050 mm (Standard & Heavy) 1.050 mm (Precision) - thickness range: 1,0 - 10 mm (Heavy) 0,5 - 6,0 mm (Standard) 0,3 - 2,0 mm (Precision) - Welding speed range: 50-5.000 mm/min (+ 1%) - Maximum travel speed: 10.000 mm/min - Travel precision: + 0,25 mm/m (Standard and Heavy version) + 0,1mm/m (precision version) - Maximum clamping force: 75 Kg/cm (heavy version) 60 Kg/cm (standard version) 35 Kg/cm (precision version) Description: - Rigid, welded steel frame - Zero backlash timing belt longitudinal drive - High precision induction hardened, chromed and rectified longitudinal guides - Pneumatically driven centering device - Adjustable mandrel position for adjusting distance to different material thicknesses - Pneumatically driven end mandrel latch. - Dual side pneumatic clamping system, with copper fingers, all independent, with adjustable distance and clamping force. - Separate foot pedals for clamping each side of the seamer - Copper backing, water cooled for heat absorption and distortion reduction, with backing gas protection - Integrated cooling system - Independent e-valve program controlled for pre and post flow of backing protection gas - Welding power source output - Touch screen, industrial PLC equipped control panel with up to 66 memory locations for storing the welding parameters: - Welding start and end point - Welding speed - Delays for arc start and crater fill - Adjustable backing gas pre and post flow time - Cold wire speed (with Cold Wire Feeder Unit option) - Teach in or direct data typing programming. - Ethernet board for internet diagnose - Complex interconditioning of the controller commands that allows a low skilled operator to operate “failure proof”. Input requirements: - Electrical: 230Vac, 50/60Hz, 1KW - Compressed air: 6 bar - Root protection gas (other electrical input supplies upon request) Options: - AVC automated distance control for TIG and Plasma processes - Cold Wire Feeder Unit for TIG process - Wire Positioning Unit - Oscillator, + 25 mm stroke - Flux Hopper for SAW process - Flux Recovery System for SAW process - Welding Equipment videoS |