Columns & booms
Column & Boom Welding Manipulators CB Mat xx-xx
Dedicated for circular, longitudinal and helicoidally automated welding of tubes and vessels with diameters up to 5 m and length up to 4 m.
The processes that can be implemented are: Plasma, TIG, MIG, SAW Materials that can be welded are all weldable materials like mild steel, stainless steel, aluminum, copper, galvanized steel a.o. Technical Specifications: - Working dimensions: vertical travel: maximum 5.000mm horizontal travel: maximim 4.000 mm - Vertical travel speed: 1.000 - 2.000 mm/min (fixed) - Horizontal travel speed range: 25 - 2.500…5.000 mm/min (adjustable) - Programmed positioning precision: +0,3 mm (With option HMI Control Panel ) - Manual operated slides on traverse and vertical direction: stroke 200 mm - 360° manual turning with four 90° indexing positions and blocking brake for any position - Extended boom load capacity: 150 kg Description: - Rigid laminated profiles column and boom execution. - High precision induction hardened, and grinded longitudinal guides - Roller chain vertical drive, with blocking security system in case of chain breaking - Rack and pinion horizontal drive, with the possibility of closed loop position precise control (option Control Panel)) - Remote control for positioning movements - - 90°; 0°; +90° slides positioning Options: - Motorized slides - Carriage for longitudinal manual/motorized movement of the column on longitudinal rail - AVC automated distance control for TIG and Plasma processes - Touch screen, industrial PLC equipped Control Panel with up to 66 memory locations for programmable boom movement and storing the welding parameters: - Welding start and end point - Welding speed (boom speed precision +1%) - Delays for arc start and crater fill - Adjustable backing gas pre and post flow time - Cold wire speed (with Cold Wire Feeder Unit option) - Oscillation parameters (with Oscillator option) - Teach in or direct data typing programming - Rotating positioner control for programming a helicoidall welding for cladding ,hard surfacing, shafts repair (angular speed, rotation degrees, turning of rotator interpolated with horizontal boom movement), (with Welding Rotating Positioner option) - Ethernet board for internet diagnose. - Cold Wire Feeder Unit for TIG process - Wire Positioning Unit - Oscillator, + 40 mm stroke (with Control Panel option) - Flux Hopper for SAW process - Flux Recovery System for SAW process - Automated Seam Tracking System (with probe) - Video monitoring system - Laser spot - Welding Rotating Positioner w/wo servomotor - Turning Rolls w/wo servomotor - Welding Equipment Input requirements: - Electrical: 230Vac, 50/60Hz, 1KW (other input supplies upon request) | ||